Properties of CO2 laser-welded butt joints of dissimilar magnesium alloys

The paper presents results of keyhole laser beam welding of dissimilar magnesium alloys that have been carried out with the CO2 laser of maximum power of 2.5 kW. The workpieces of die-cast alloys AZ91 and AM50 with thicknesses of 4.5 mm have been butt-welded with helium used as a shielding gas. With the chosen flow rate of helium shielding and the focal position set on the metal surface the nearly parallel fusion zones boundaries were obtained. The analysis of microstructures of the joints, measurements of hardness distribution and the elemental distribution in the weld cross-sections permitted to find the changes due to heating in the fusion zones and recrystallization. The static tensile strength tests and the three point bending tests have allowed to determine the mechanical properties of the joints. The corrosion resistance tests performed by the electrochemical method on samples of as-cast materials and samples with the welds of similar and dissimilar alloys have not displayed the differences in the corrosion resistance. However, the microscopic observations of surfaces of welded samples have shown the influence of the joints on corrosion development.