Thermal stabilization and plasticization of poly(vinyl chloride) by ester thiols: Update and current status

Poly(vinyl chloride) (PVC) is one of the most important medical plastics. Recently, however, the safety of flexible PVC containing the common plasticizer, di(2-ethylhexyl) phthalate, has been called into question. Widely used heat stabilizers for PVC that incorporate toxic heavy metals also have fallen into disfavor. In order to address these problems, we have synthesized and tested, as potential replacements, several organic thiols that contain one or more carboxylate ester functions and thus are highly compatible with the polymer. When introduced into PVC at high loading levels (e.g., 30–35 parts by weight), the ester thiols are extremely effective as heat stabilizers and also useful as primary plasticizers. When used at a low loading level (e.g., 3 parts by weight), they still are excellent heat stabilizers for both plasticized and rigid PVC. Importantly, their high potency is achieved in the absence of any costabilizers that incorporate heavy metals. Their syntheses are simple and straightforward, and their odors are not offensive, because their volatilities are low. Described here are some typical results obtained with this new additive technology, which was licensed for commercialization in 2005.