Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites

Research on short fibers/rubber foam composites is rarely found in the literature. In this paper, microcellular rubber foams unfilled (MF), strengthened by pretreated short fibers (MFPS) and untreated short fibers (MFUS) are prepared, respectively. The microstructure and mechanical properties of the three composites have been studied via scanning electron microscope (SEM) and mechanical testing, respectively. The SEM results show that both pretreated and untreated short fibers disperse uniformly in the composites and in bidimensional orientation. Moreover, the pretreated short fibers have much better adhesion with the rubber matrix than untreated ones. The experimental results also indicate that the introduction of short fibers is mainly responsible for the great enhancement of most mechanical properties of the microcellular rubber foams, and the good interfacial adhesion of the short fibers with the matrix contributes to the more extensive improvement in the mechanical properties. It is also found that the reinforcement effect of short fibers to compressive modulus strongly depends on the density of microcellular rubber foams, the orientation of short fiber and the deformation ratio. The compressive modulus of microcellular rubber foams at the normalized density less than 0.70 and beyond 0.70 is predicted by the modified Simple Blending Model and the Halpin–Kerner Model, respectively. The theoretically predicted values are in good accordance with the experimental results.