Solvent effects on jet evolution during electrospinning of semi-dilute polystyrene solutions

Linear polystyrene with a weight average molecular weight of 393,400 g/mol was used with various solvents including tetrahydrofuran (THF), chloroform, carbon disulfide (CS2), 1-methyl-2-pyrrolidinone (NMP), and N,N-dimethylformamide (DMF) to produce solutions, corresponding to a Berry number of about 9. The jet breakdown behavior of each of these solutions was studied with a high speed camera (2000 frames/s). The structure of the electrospun polymer was examined with a scanning electron microscope. The results indicate that jet breakdown with THF and chloroform entailed significant extensional flow, followed by the onset of instabilities, leading to the formation of numerous secondary jets under steady-state conditions. By comparison, the solution jets with DMF and NMP exhibit extensive whipping and splaying to produce a cloud of jets. In this case, few secondary jets were observed under steady-state conditions. A highly refined structure was observed in the electrospun polymer for NMP and DMF, in accordance with the extensive instabilities observed during jet breakdown. Limited jet instability observed with CS2 solution suggests the significant effect of solvent evaporation. Typical primary jet velocities were measured to be on the order of 2–5 m/s.