Response mechanism of novel polyaniline composite conductimetric pH sensors and the effects of polymer binder, surfactant and film thickness on sensor sensitivity

This paper reports on investigations into the response mechanism of novel polyaniline composition conductimetric pH sensors and the effects of polymer binder, surfactant and film thickness on this response. It was revealed through X-ray photoelectron spectroscopy, focussed ion beam milling and impedance spectroscopy that the response mechanism was due to the deprotonation of the polymer backbone nitrogen atoms located on the uppermost surface level of the functional material particles. The equivalent circuits for the sensing layer were modelled using the Cole–Cole model for a range of pH environments. The optimum sensing layer composition was determined to contain less than 50 wt.% polymer binder with 5 wt.% surfactant. This composition was determined by examining the effects of both binder and surfactant on the electrical characteristics and sensor response of the composite films. The thickness of the sensing layer was found to have no discernable response on the sensing characteristics of the conductimetric pH sensors.