Preparation of thermoplastic elastomer from natural rubber grafted with polystyrene

Thermoplastic elastomer was prepared from deproteinized natural rubber (DPNR) by graft-copolymerization of styrene, which was performed onto rubber particles of about 1 μm in diameter in latex stage with tert-butyl hydroperoxide/tetraethylenepentamine as an initiator. Suitable initiator concentrations were determined to be 3.3 × 10−2 and 20 × 10−2 mol/kg-rubber for the graft-coplymerization of styrene of 1.5 and 5.5 mol/kg-rubber, respectively, in which conversion and grafting efficiency of styrene were more than 90 mol% and 80 mol%, respectively. The resulting polystyrene, grafted onto the rubber particles, was characterized by size exclusion chromatography after ozonolysis. Morphology of the DPNR grafted with polystyrene (DPNR-graft-PS) was observed by transmission electron microscopy (TEM). Change in morphology after processing the DPNR-graft-PS at 150 °C was associated with change in mechanical properties, i.e. stress at strain of 1 and stress at break. The outstanding mechanical properties, maintained even after processing, were assigned to the thermoplasticity of the DPNR-graft-PS, based on the high conversion and high grafting efficiency.