Structured but not over-structured: Woven active carbon fibre matt catalyst

Catalytic hydrogenation of citral was studied on a Pt on active carbon cloth (ACC) catalyst, with a Pd in ionic liquid on ACC and a commercial Pt on active carbon powder catalysts. The metal was supported on active carbon either by direct impregnation or utilizing the ionic liquid as the intermediate phase on the carbon. The influence on selectivity and activity, of the most important variables, such as temperature and pressure, was investigated in a batch reactor. Four consecutive experiments were carried out with each catalyst. The aim with the reuse of catalysts in the batch reactor was to elucidate eventual catalyst deactivation. The decrease in activity was very notable in the case of traditional impregnated catalysts, whereas the novel SSIL-TM (structured supported ionic liquid-transition metal) or Pd in ionic liquid on active carbon essentially maintained its activity in four consecutive batches. The catalysts were characterized with scanning electron microscopy, N2 physisorption, and inductively coupled plasma analysis combined with mass spectroscopy. With the Pt on active carbon fibre catalyst, 80–100% selectivity of carbonyl group hydrogenation was achieved at 15% conversion, whereas the Pd in ionic liquid on ACC catalyst displayed an impressive metal efficiency (citral-to-Pd ratio of 156, mol:mol), selectivity (45%) and activity (92% conversion at 140 min) as well as tolerance towards catalyst deactivation. Supported ionic liquids provide a new reaction environment for catalytic transformations.