Creep-rupture lifetime simulation of unidirectional metal matrix composites with and without time-dependent fiber breakage

A numerical simulation for predicting the axial creep-rupture lifetime of continuous fiber-reinforced metal matrix composites is proposed, based on the finite element method. The simulation model is composed of line elements representing the fibers and four-node isoparametric plane elements representing the matrix. While the fibers behave as an elastic body at all times, the matrix behaves as an elasto-plastic body at the loading process and an elasto-plastic creep body at the creep process. It is further assumed in the simulation that the fibers are fractured not only in stress criterion but time-dependently with random nature. Simulation results were compared with the creep-rupture lifetime data of a boron-aluminum composite with 10% fiber volume fraction experimentally obtained. The simulated creep-rupture lifetimes agreed well with the averages of the experimental data. The proposed simulation is further carried out to predict a possibility of creep-rupture for the composite without time-dependent fiber breakage. It is finally concluded that the creep-rupture of a boron-aluminum composite is closely related with the shear stress relaxation occurring in the matrix as well as time-dependent fiber breakage.