Polymer-based electrospray device with multiple nozzles to minimize end effect phenomenon

In this paper, “end effect”, which represents the deflection of meniscus of boundary nozzles in an array due to asymmetric electric field and repulsive forces between adjacent nozzles, is experimentally investigated and a polymer-based electrospray device is fabricated and tested to minimize the end effect. For the electrically conductive nozzles of electrospray, the end effect could be reduced by dummy nozzles, through which no liquid is supplied, mounted at the boundary of the array. However, the polymer-based electrospray device can eliminate the end effect without using the dummy dry nozzles due to dielectric characteristic. A novel multiple nozzles of Polymethyl Methacrylate (PMMA)-based electrospray device was successfully fabricated and evaluated for reducing the end effect, showing no deflection of menisci through the boundary nozzles. And ten nozzles device was fabricated and observed to eject liquid jet simultaneously. The electrical current of the spray issued from the nozzles of the polymer-based electrospray device is measured with respect to flow rate and shows a good agreement with the scaling law.