Microstructure and mechanical properties of hydroxyapatite obtained by gel-casting process

In the present work, well-shaped HAp green bodies were obtained by the gel-casting process with 50 vol.% slurry. After drying, the microstructure and pore distribution of the green body were investigated. The density, compressive strength and flexural strength of the green body were 1.621 g/cm3, 32.6 ± 3.2 MPa and 13.8 ± 1.0 MPa, respectively. After pressureless sintering at the range of 1100–1300 °C for 2 h, the relative density of the final product ranges from 71.8 to 97.1% th. The maximum value of flexural strength, elastic modulus, hardness and fracture toughness were 84.6 ± 12.6 MPa, 138 ± 7 GPa, 4.45 ± 0.18 GPa and 0.95 ± 0.13 MPa m1/2, respectively. SEM images show a compact and uniform microstructure; the average grain size was found by using the linear intercept method. XRD and FTIR determined the phase and the radical preserved after sintering.