Microstructure and mechanical properties of the α-SiAlON/α-SiC composites: Effects of heat treatment

Self-toughening α-SiAlON/6H-SiC composites containing both α-SiAlON and α-SiC elongated grains in the microstructures were previously fabricated by spark plasma sintering (SPS). In this study, the α-SiAlON/6H-SiC composites were heat treated at 1850 °C for 3 h. The effects of the heat treatment on the phase compositions, microstructures, and mechanical properties were investigated. The results showed M′ phases formed from crystallization of the intergranular glassy films. No polytype transformation for the SiC phase was observed. Both α-SiAlON and α-SiC grains grow anisotropic in the heat treatment, rather than converted into the brittle equiaxed morphologies. The flexural strength and fracture toughness of the post heat-treated composites were further increased and the 40 wt% SiC composition reached 907 MPa and 8.5 MPa m1/2, respectively.