(K, Na)NbO3-based lead-free piezoelectric ceramics manufactured by two-step sintering

Two-step sintering was applied to manufacture a typical Li- and Ta/Sb-modified alkaline niobate-based lead-free piezoelectric ceramics. The sintering condition dependences of dielectric constants and piezoelectric properties were investigated. Under the optimal condition, dense specimens have an average grain size of approximately 5 μm, and show good dielectric and piezoelectric properties. Significantly, the (K0.4425Na0.52Li0.0375) (Nb0.8925Sb0.07Ta0.0375)O3 ceramics sintered under the condition “1130/10/1020/15” show the peak values of the piezoelectric coefficient (d33), electromechanical coupling coefficient (kp), and dielectric constant (ɛ), which are 281 pC/N, 50% and 1500, respectively, owing to the densest microstructure of typical bimodal grain size distributions. Furthermore, the KNLNST ceramics maintain relatively low dielectric loss over wide temperature ranges. The result indicates that the KNLNST ceramics sintered by two-step sintering exhibit good temperature stability.