Influence of milling time on the synthesis, microstructure and mechanical properties of ZrB2SiCZrO2f ceramic composites

Zirconium diboride toughened by silicon carbide and zirconia fiber (ZrB2SiCZrO2f) was prepared by using planetary ball mill and the effect of milling time was investigated. The results showed that both the length of fiber and particle size of ZrB2SiC-matrix were reduced as the ball milling time increased. When milling time varied from 8 h to 12 h, the accumulated fibers and agglomerated particles were observed. The production of a homogeneous ceramic could be successfully achieved by using a combination of 20 h milling time and hot-pressing at 1850 °C for 60 min under a uniaxial load of 30 MPa. The optimal flexural strength and fracture toughness of the hot-pressed ZrB2SiCZrO2f ceramics reached 1084 MPa and 6.8 MPa m1/2, respectively. The main toughening mechanisms were fiber debonding, fiber pull-out and transformation toughening. The results indicated that the ball milling technique was proposed as a potential and simple method to obtain usable quantities of ZrB2SiCZrO2f ceramic.