Laser-based internal profile measurement system

An automatic laser-based system to measure the internal profiles of various structures has been developed. The system uses a point laser source through a rotating optical device fixed on to a laser measurement meter. A notebook computer with custom software is used to control the laser meter and rotating device to estimate the scanned profile shape and to determine the resulting cross-section area. The information provided by this system is essential to construction industry, including window and door builders; the glass, panel, board, and floor tile manufacturers; carpet venders; and building contractors for cost estimation and production control. As a result, the lead time for delivering the customized windowpanes, woodwork, floor tiles, and ceilings can be reduced. Applications of this system for measuring the shapes of window frames and floor plans are described and demonstrated. The measurement accuracy is evaluated and analyzed. Results have indicated that the measurement accuracy can be achieved within 4% of the measurement distance, for typical window designs and floor patterns required by major widow manufacturers. Recommendations to improve the system are also included.