Evaluation of FRP and hybrid FRP cables for super long-span cable-stayed bridges

This paper evaluates the safety factors, the applicable lengths, and relative cost of FRP (fiber reinforced polymer) and hybrid FRP cables that are potentially suitable for cable-stayed bridges with a super long-span of between 1000 m and 10,000 m. Following previous studies on 1000-m scale cable-stayed bridges with FRP cables, two kinds of hybrid FRP cables – the previously discussed hybrid basalt and carbon FRP (B/CFRP) cable and the newly-developed basalt and steel-wire FRP (B/SFRP) cable – as well as conventional steel cable, CFRP cable, and BFRP cable are further investigated focusing on their promise in meeting potential requirements for super long-span bridges. Some major results are as follows: (1) a three-stage model for determining safety factors of cables with different kinds and lengths is proposed; (2) a threshold of λ2 is suggested to achieve both high material and stiffness utilization efficiency, based on which the applicable lengths for different kinds of cables were evaluated; and (3) hybrid B/SFRP cables and BFRP cables are comparable in cost to steel cables within a 3000 m span, while hybrid B/CFRP cables and CFRP cables demonstrate a superior performance/cost ratio over a longer span.