High thermal conductivity SiC/SiC composites for fusion applications

SiC/SiC composites offer excellent potential for fusion energy as well as numerous commercial applications. High manufacturing cost and very low through-the-thickness (transverse) thermal conductivity (below 15 W/m K) hinders wider applications of SiC/SiC composites. To overcome these obstacles, a low cost chemical vapor reaction (CVR) process was developed to fabricate crystalline, high-purity SiC fibers. Several variations of the CVR process were used to fabricate SiC/SiC composites. An unirradiated, 4-mm thick SiC/SiC composite was completely CVR-converted from a converted SiC fiber preform with a pitch graphite matrix, and exhibited a bulk density of 2.65 g/cc, 10% open porosity, room temperature (RT) and 1000°C thermal conductivity values of 70 and 35 W/m K, respectively, and an RT bend strength of 200 MPa.