Role of backpulsing in fouling minimization in crossflow filtration with ceramic membranes

Effect of backpulsing on crossflow filtration of different process streams was studied. Laboratory scale experiments were conducted with synthetic electroplating wastewater containing Cr(OH)3 suspension. Porous ceramic membranes of various pore sizes (0.05–5.0 μm) were evaluated. Filtration experiments with and without backpulsing show that backpulsing is effective in minimizing membrane fouling. Up to five-fold increase in steady-state permeate flux and 100% flux recovery were observed. Theoretical aspects are reviewed to develop a better understanding of the critical parameters associated with high-pressure backpulsing. Pilot and commercial scale operating results on several industrial applications, such as yeast filtration, process slurry filtration and oily wastewater filtration are presented. Data analysis shows the critical importance of backpulsing in reducing long-term membrane fouling while allowing the realization of high product recovery. Optimization of process parameters with backpulsing typically results in higher flux and reduces the total capital cost required to achieve the desired production rate.