Electrolysis of sodium chloride using composite poly(styrene-co-divinylbenzene) cation exchange membranes

Composite cation exchange membranes are prepared from cross-linked styrene-divinylbenzene copolymers for the electrolysis of sodium chloride to produce sodium hydroxide and chlorine by selective removal of sodium ions. It is prepared from a syrup of the polymer using dual initiating system and is modified with chloroacetic acid to introduce acid functional groups (COO−) on its surface. The effect of the modification is confirmed by FTIR, SEM, contact angle, water content, and ion exchange capacity measurements. The performance of the membrane has been evaluated in terms of current efficiency and power consumption and the effect of current density, salt concentration and flow rate on efficiency has been studied. Our membrane has an ion exchange capacity of 0.833 meq./g which is close to that of the commercially available Nafion-117 membrane having an ion exchange capacity 0.9 meq./g. The Nafion-117 used for electrodialysis of sodium sulfate has a current efficiency of around 90% and specific energy consumption of 0.1 kW/mol at 2N concentration of the salt at 1000 A/m2. Our membrane used for electrodialysis of sodium chloride has a current efficiency of 93% and a power consumption of around 0.3122 kW/mol at the same concentration of salt and at a current density of 254 A/m2. The two-dimensional space-charge model in cylindrical coordinates has been solved semi-analytically to obtain the effective wall potential and pore size of the membrane which are difficult to measure directly. The experimentally obtained solute flux and current density have been fitted to the model and optimum values of effective wall potential and pore diameter have been determined to be 98.5 mV and 0.8 nm, respectively.