The microstructure development in arc-melt and melt-spun Fe50Ni10Cu20P10Si5B5 immiscible alloy

A six-component Fe50Ni10Cu20P10Si5B5 immiscible alloy was arc-melt in argon and it was melt-spun from various temperatures. The morphology and chemical composition of the cross-section of the ingot and melt-spun ribbons were analysed with a scanning electron microscope SEM/EDS. The melt-spun ribbon was investigated by a transmission electron microscope (TEM). The melting range of the alloy was investigated by means of differential thermal analysis (DTA) and for reference, the temperature change during free cooling of the alloy was controlled by pyrometer in the melt spinning device. The slow cooling rate resulted in the fractal surface structures formed by the Fe-rich regions and Cu-rich regions typical for the alloying system with a miscibility gap. The structures of the melt-spun ribbons were dependent on ejection temperatures before the melt spinning. The lower ejection temperatures resulted in the formation of the structures separated into Fe-rich and Cu-rich regions. This was due to rapid cooling within the miscibility gap. Ejection at higher temperatures led to the formation of a uniform amorphous/crystalline composite.