Cohesive zone modeling of interfacial stresses in plated beams

The elastic analysis of interfacial stresses in plated beams has been the subject of several investigations. These studies provided both first-order and higher-order solutions for the distributions of interfacial shear and normal stresses close to the plate end in the elastic range. The notable attention devoted to this topic was driven by the need to develop predictive models for plate end debonding mechanisms, as the early models of this type adopted debonding criteria based on interfacial stresses. Currently, approaches based on fracture mechanics are becoming increasingly established. Cohesive zone modeling bridges the gap between the stress- and energy-based approaches. While several cohesive zone analyses of bonded joints subjected to mode-II loading are available, limited studies have been conducted on cohesive zone modeling of interfacial stresses in plated beams. Moreover, the few available studies present complex formulations for which no closed-form solutions can be found. This paper presents an analytical cohesive zone model for the determination of interfacial stresses in plated beams. A first-order analysis is conducted, leading to closed-form solutions for the interfacial shear stresses. The mode-II cohesive law is taken as bilinear, as this simple shape is able to capture the essential properties of the interface. A closed-form expression for the debonding load is proposed, and the comparison between cohesive zone modeling and linear-elastic fracture mechanics predictions is discussed. Analytical predictions are also compared with results of a numerical finite element model where the interface is described with zero-thickness contact elements, using the node-to-segment strategy and incorporating decohesion and contact within a unified framework.