Nonlinear dynamics of a rub-impact micro-rotor system with scale-dependent friction model

Scale effects in dry friction at microscale and the coefficients of friction due to adhesion force and two- and three-body deformations are considered. A rub-impact micro-rotor model with scaling nonlinear rub-impact force is presented and the nonlinear dynamic characteristics of the system in micro-electro-mechanical systems (MEMS) are investigated when the rotating speed, imbalance, damping coefficient, scale length and fractal dimension are regarded as the control parameters. Effects of scale length, fractal dimension, velocity-dependent impact factor and contact form on the coefficients of dry friction are investigated and discussed, and used to study the nonlinear behavior of rub-related vibrations with a large number of numerical simulations. The effects of rotating speed, imbalance, damping coefficient, and friction coefficient on the micro-rotor system responses are studied. It is indicated that the rub-impact micro-rotor system with the scale effects in friction alternates among the periodic, quasi-periodic and chaotic motions as the system parameters change. The results can be effectively used to diagnose the rub-impact fault, reduce the failure and improve the characteristics of a micro-rotor system, and optimize the design of micro-rotating machinery in MEMS.