Sintering behavior and mechanical properties of nano-sized Cr3C2/Al2O3 composites prepared by MOCVI process

A process using metal-organic chemical vapor infiltration (MOCVI) conducted in fluidized bed was employed for the preparation of nano-sized ceramic composites. The Cr-species was infiltrated into Al2O3 granules by the pyrolysis of chromium carbonyl (Cr(CO)6) at 300–450 °C. The granulated powder was pressureless sintered or hot-pressed to achieve high density. The results showed that the dominant factors influencing the Cr-carbide phases formation, either Cr3C2 or Cr7C3, in the composite powders during the sintering process were the temperature and oxygen partial pressure in the furnace. The coated Cr-phase either in agglomerated or dispersive condition was controlled by the use of colloidal dispersion. The microstructures showed that fine (20 –600 nm) CrxCy grains (≤8 vol.%) located at Al2O3 grain boundaries hardly retarded the densification of Al2O3 matrix in sintering process. The tests on hardness, strength and toughness appeared that the composites with the inclusions (Cr3C2) had gained the advantages over those by the rule of mixture. Even 8 vol.% ultrafine inclusions have greatly improved the mechanical properties. The strengthening and toughening mechanisms of the composites were due to grain-size reduction, homogenous dispersion of hard inclusions, and crack deflection.