Effect of solid solution formation on densification of hot-pressed ZrC ceramics with MC (M = V, Nb, and Ta) additions

ZrC ceramics with additions of MC (M = V, Nb, and Ta) were prepared by hot pressing, and the effect of MC additions on densification was analyzed in terms of the solubility limit and kinetics of formation of MC solid solutions with ZrC. VC additions of 2.5–10 vol% (3.5–13.5 mol%), which is higher than its solid solubility limit of 1.3 vol% (1.8 mol%), effectively promoted the densification process and nearly fully dense ZrC ceramics were obtained by hot-pressing at 1900 °C. In contrast, both NbC and TaC additions, which can form unlimited solid solutions with ZrC, have no obvious contribution to ZrC densification. This is because formation of the solid solution of NbC and TaC with ZrC matrix requires higher temperature and longer time due to their stronger bonding energy, compared to VC. SEM observation demonstrated that the VC addition resulted in larger grains, compared to ZrC ceramics with NbC and TaC additions.