Testing a low-influence spindle drive motor

Precision spindles used for diamond turning and other applications requiring low error motion generally require a drive system that ideally applies a pure torque to the rotating spindle. Frequently a frameless motor, that is, one without its own bearings, is directly coupled to the spindle to make a compact and simple system having high resonant frequencies. Although in addition to delivering drive torque, asymmetries in the motor cause it to generate disturbance loads (forces and moments) which influence the spindle error motion of the directly coupled system. This paper describes the tests and results for a particular frameless, brushless dc motor that was originally developed for military and space applications requiring very low torque ripple. Because the construction of the motor should also lead to very low disturbance loads, it was selected for use on a new diamond turning and grinding machine under developed at Lawrence Livermore National Laboratory. The level of influence for this motor-spindle combination is expected to be of order one nanometer for radial and axial error motion.