Selective chemical vapor synthesis of Cu3Ge: Process optimization and film properties

We report on the synthesis of Cu3Ge films by exposing Cu films to germane (GeH4). The process window was established by investigating the influence of the GeH4 partial pressure, the soak temperature, and the soak time on Cu films of different thickness. It is shown that short exposures of germane led to Cu-rich germanides, while an excessive GeH4 supply resulted in a Cu3Ge/Ge mixed phase. The germanidation reaction was found to be selective and required the prior removal of the native Cu oxide by in situ plasma cleaning. X-ray diffraction and transmission electron microscopy showed that the Cu3Ge films were crystalline as deposited in the orthorhombic phase and were textured. The films were homogenous in composition. Thin films consisted of Cu3Ge islands connected by a thin wetting layer. Fully continuous layers were however found for larger film thicknesses. The continuity of the Cu3Ge film was also found to be influenced by the pseudosubstrate: the films were more continuous on TaN/Ta than on SiO2. The electric properties of the Cu3Ge films on both TaN/Ta and SiO2 pseudosubstrates are presented and compared.