Evaluation of several low thermal expansion Fe–Co–Ni alloys as interconnect for reduced-temperature solid oxide fuel cell

Several low thermal expansion Fe–Co–Ni alloys including HRA 929C, Thermo-Span, EXP 4005 and Three-Phase were evaluated as interconnect for reduced-temperature solid oxide fuel cell (SOFC). The isothermal oxidation behaviors of the four alloys were determined at 800 °C in air corresponding to the SOFC cathode environment. The results indicate that the mass gains of HRA 929C and Thermo-Span increased continuously with oxidation time, and were higher than those of EXP 4005 and Three-Phase, both of which exhibited low oxidation rate after the first-week exposure due to the formation of a semi-continuous Al2O3 inner layer. Compared to the ferritic alloy Crofer 22 APU, these low thermal expansion alloys exhibited inferior oxidation resistance; however, the area specific resistance (ASR) of the oxide scales thermally grown on these alloys was lower than that for Crofer 22 APU, as a result of the formation of a highly-conductive, Cr-free surface spinel layer. The promises and problems of these low thermal expansion alloys were discussed with regard to SOFC interconnect application.