The effect of the binder morphology on the cycling stability of Li–alloy composite electrodes

It is demonstrated that the design of the composite electrode, or more precisely the morphology and distribution of the binder poly(vinylidine fluoride) (PVdF) within the composite electrode, has a significant impact on the cycling performance of Li storage alloy (Sn/SnSb) electrodes. Different binder morphologies and distributions have been obtained by using different solvents for the slurry preparation, such as 1-methyl-2-pyrrolidinone (NMP), in which PVdF is dissolved, yielding electrodes with a homogeneously and finely distributed binder, or decane, in which PVdF is only dispersed, yielding electrodes in which the original particle morphology of the binder powder is preserved. In constant current cycling tests carried out in an excess of electrolyte, the electrodes with the ‘dispersed’ binder show far better cycling capacities and stabilities than those with the ‘dissolved’ binder. This is explained by the different binding strengths, swelling behaviour in the electrolyte, electrode porosities, and possible ‘buffer’ effects of the compact and the finely distributed binders.