Fast vacuum slag analysis in a steel works by laser-induced breakdown spectroscopy

Samples taken from the liquid slag layer in a vacuum degasser station of a steel works are analyzed after solidification by laser-induced breakdown spectroscopy (LIBS) without any further sample preparation. The mass fractions of the major components of the vacuum slags are in the range of 50–60% for CaO, 0.5–12% for SiO2 and 20–40% for Al2O3. The species are distributed heterogeneously in the solid samples having diameters of 35 mm. Furthermore the color and structure of the samples is varying significantly. A fast spatial averaging of representative sample areas is realized by spatial laser beam shaping. Multivariate calibration and its validation is carried out with calibration and validation sets of production samples which are analyzed by X-ray fluorescence measurements or as borate beads for reference. The laser-induced breakdown spectroscopy instrument is installed in the steel works at a distance of about 10 m from the vacuum degasser. The laser-induced breakdown spectroscopy analysis runs automatically after the sample placement and it takes 80 s including data transfer to the host computer of the steel works. Operational tests are carried out to demonstrate the feasibility of a fast slag analysis in the harsh environment of the vacuum degasser plant.