Strength of resin-coated-adhesive-bonded double lap-shear pultrusion joints at ambient temperature

The inherited adhesion limitation of polyester and vinyl ester resin-based pultruded GFRP makes pultrusions difficult to bond, especially when a thixotropic adhesive is used. While such an adhesive is necessary for gap filling, it has a limited wettability. Therefore, coating the adherend with low-viscosity epoxy resin, prior to bonding, improves wetting and hence increases joint strength. The paper describes the experimental methodology to achieve this, using double lap-shear (DLS) joints with various materials combinations. A significant strength improvement was reached as a result of coating the inner adherend in conjunction with using a “high adhesion” outer adherend. To further understand the effect of coating, numerical stress analysis was undertaken, including preliminary micro-models representing the composite/adhesive interface as well as overall DLS models.