An experimental analysis on mixing and stoking of monodisperse spheres on a grate

A better understanding of the mixing and stoking process is crucial for an optimization of the combustion process on grate firing systems. Thus experimental studies were carried out to analyse the response of a particle assembly on varying grate operational parameters. To reduce the number of variables which affect the system a generic grate design was chosen and a material of monodisperse spheres was selected. The grate system applied uses vertically moving parallel bars to induce mixing. Different patterns of bar motion were created by linking the bars in groups of uniform movement. A transparent polycarbonate side wall gives optical access to front layer of spheres. The mixing process was measured and quantified by image analysis of this visible layer. When applying a constant number of bar strokes it is found that the mixing performance is independent of the bar velocity. However, mixing performance increases nearly linearly with the stroke length. It turned out that specific “movement patterns” could be identified which show improved mixing behaviour. The results provided here may also be used for comparison with simulations of the particle mixing with the Discrete Element Method (DEM).