Attributing the resistance against simulated tree gum of an acrylic/melamine film loaded with an active silicone additive to its surface free energy

The present work reports preparation of acrylic/melamine based clearcoats with different loadings of a functionalized polysiloxane additive. The resulting films were applied over a black basecoat automotive coating system. Dynamic mechanical thermal analysis (DMTA), contact angle measurement, optical microscopy and gonio-spectrophotometery were utilized to investigate the mechanical (viscoelastic/viscoplastic), surface and optical properties of the coating system before and after exposure to Arabic gum (simulated tree gum). The resistance of film surface against gum attack showed high dependence on gum adhesion to the films. It was revealed that depreciation of surface free energy of additive loaded films could greatly improve their behavior against gum, apparently due to their enhanced non-stick characteristic. Tg and loss peak height also increased, indicating that additive did not negatively influence coating curing state. However, at loading contents exceeding 4 wt% both Tg and loss peak height decreased, revealing that a phase separation had occurred. The improved resistance of films against Arabic gum was corresponded to the low clearcoat shrinkage and crack formation. Weaker interactions between gum and clearcoat surface was seen in presence of additive. The shape and size of defects (of gum exposed films) were also significantly changed.