Polymer–clay nanocomposites: exfoliation of organophilic montmorillonite nanolayers in polystyrene

A polymerizable cationic surfactant, vinylbenzyldimethyldodecylammonium chloride (VDAC) was synthesized for functionalization of montmorillonite (MMT) and preparation of exfoliated polystyrene–clay nanocomposites. Organophilic MMT was prepared by cationic exchange between inorganic ions of MMT and ammonium cations of VDAC in an aqueous medium. Dispersions of intercalated clay (VDAC–MMT) in styrene monomer formed gels. Shear thinning behavior of the gels was observed via rheological measurements. Polystyrene–clay nanocomposites were prepared by free radical polymerization of styrene containing dispersed organophilic MMT. Exfoliation of MMT in polystyrene matrix was achieved as revealed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The exfoliated nanocomposites have higher dynamic modulus and higher decomposition temperature than pure polystyrene.