Macromonomers having different molecular weights of polyethylene glycol and end group functionalities in dispersion polymerization of styrene

Bifunctional polyurethane-based macromonomers (BPUM) were synthesized from various molecular weights of polyethylene glycol (PEG) and hexamethylene diisocyanate (HDI) with different end group functionalities. The synthesized BPUMs were applied to the dispersion polymerization of styrene in ethanol. Structures of various macromonomers and PS particles were investigated using 1H NMR. Molecular weights of PEG 1000, 2000, 4000, and 8000 were able to provide stable particles of polystyrene (PS), whereas PEG 400 was not big enough to form stable particles. Although the final conversion was almost constant, average size of the PS microspheres increased with PEG molecular weights. The inverse relationship between the size of particles and molecular weight of PS was observed. In particular, the particle size based on the monomers derived with acrylamide was larger than acrylate derivative monomers. As the molecular weight of PEG increased, the thermal stability was enhanced and leveled off. The grafting ratio of the PS calculated from 1H NMR spectra exponentially decreased from 1.05 to 0.18 mol% with the increased molecular weight of PEG. Thus, present study suggests that the bifunctional macromonomers act not only as reactive stabilizers, but also as grafting agents in dispersion polymerization.