Low-swelling proton-conducting copoly(aryl ether nitrile)s containing naphthalene structure with sulfonic acid groups meta to the ether linkage

Wholly aromatic poly(aryl ether ether nitrile)s containing naphthalene structure with sulfonic acid groups meta to ether linkage (m-SPAEEN), intended for fuel cells applications as proton conducting membrane materials, were prepared via nucleophilic substitution polycondensation reactions. The incorporation of rigid naphthalene structure with meta-sulfonic acid groups was with the intent of improving the aggregation of hydrophilic and hydrophobic domains and to increase the acidity and conductivities. m-SPAEEN copolymers were readily synthesized by potassium carbonate mediated nucleophilic polycondensation reactions of commercially available monomers: 2,6-difluorobenzonitrile (2,6-DFBN), 2,8-dihydroxynaphthalene-6-sulfonate sodium salt (2,8-DHNS-6), and 4,4′-biphenol (4,4′-BP) in dimethylsulfoxide (DMSO) at 160–170 °C. The sulfonic acid group content (SC), expressed as a number per repeat unit of polymer, ranged from 0 to 0.6 and was readily controlled by changing the feed ratio of 2,8-DHNS-6 to 2,6-DFBN. High thermal stability of m-SPAEEN copolymers was indicated by observed glass transition temperatures (Tgs) ranging from 223 to 335 °C in sodium salt form and from 230 to 260 °C in acid form (m-SPAEENH) and decomposition temperatures (Td)s over 250 °C in acid form and over 350 °C in sodium form in both nitrogen and air. All m-SPAEENH copolymers exhibited reasonable flexibility and tensile strength in the range of 39–78 MPa, indicating they were mechanically stronger than Nafion®117, which had an approximate value of 10 MPa under the same test conditions. As expected, m-SPAEENH copolymers showed considerably reduced moisture absorption compared to previously prepared sulfonated hydroquinone based poly(aryl ether nitrile). m-SPAEENH copolymers also showed improved proton conductivities. Proton conductivity curves parallel to that of Nafion 117 were obtained with proton conductivity of 10−1 S/cm at equivalent ion exchange capacities (IEC) of 1.6 and 1.9, comparable to Nafion®117. The best compromise combining PEM mechanical strength, water swelling and proton conductivity, was achieved at SC of 0.5 and 0.6.