Excellent tensile ductility in highly oriented injection-molded bars of polypropylene/carbon nanotubes composites

Multi-wall carbon nanotubes (MWNTs) grafted with alkyl chain were used for reinforcement of polypropylene (PP). For achieving excellent tensile properties, the as-prepared PP/MWNTs composites were subjected to a unique injection molding, as so-called dynamic packing injection molding, to induce a highly oriented structure with both PP chains and MWNTs aligned along the shear flow direction. Not only Youngʹs modulus and tensile strength were enhanced, as expected for oriented materials, but also more importantly composites containing only 0.1–0.3 wt% MWNTs were much ductile compared with the polymer matrix. The addition of PP-g-MMA made a drop in the elongation at break to only 15%; however, it could be improved to 80–100% after incorporation of small amount of MWNTs. This improvement in ductility could be ascribed to: (1) the increased mobility of both the PP chains and MWNTs, as they are oriented along tensile deformation direction and (2) the bridging effect of the oriented MWNTs on the crack development during tensile failure.