Wear behavior of flame-sprayed Al2O3–TiO2 coatings on plain carbon steel substrates

In this study, Al2O3–TiO2 powders were sprayed using a flame-spray technique after a NiCrMo bond layer was deposited on plain carbon steel substrate. The produced layers were characterized by X-ray diffraction (XRD), optical microscope, scanning electron microscope (SEM) including energy-dispersive spectroscopy (EDS), surface roughness and microhardness tester. Friction and wear behaviour of the coatings were also evaluated in the present study. The Al2O3–TiO2 coatings were subjected to sliding wear against AISI 303 stainless steel counter body under dry and acidic environments. A pin-on-plate type apparatus was used with normal loads in the range of 49–129 N. Wear resistance of the coatings in acid environment is better than that in dry conditions.