Impact of selective oxidation during inline annealing prior to hot-dip galvanizing on Zn wetting and hydrogen-induced delayed cracking of austenitic FeMnC steel

The present study discusses the impact of selective oxidation during in-line annealing of Fe–23%Mn–0.6%C–0.3%Si steel on surface and sub-surface properties and is focused on hot-dip galvanizability and susceptibility to hydrogen-induced delayed cracking. Annealing temperature (700–1100 °C) and dewpoint DP (− 15/−30/−50 °C) of the 5%H2–N2 annealing atmosphere were varied in order to investigate Zn wetting in dependence on selective oxidation of Mn and Si. Sub-surface microplasticity (hardness, pop-in frequency, pop-in activation load) was examined by electrochemical nanoindentation in-situ to hydrogen charging (ECNI) to assess hydrogen/material interactions. Zn wetting fails if external Mn and Si oxidation is not avoided by performing high reductive bright annealing (1100 °C/DP − 50 °C). Zn wetting will however turn to increase if a roughly globular MnO layer appears and Si is internally oxidized (700–900 °C/DP − 15 °C). Selective oxidation further affects hydrogen/material interactions by influencing the local distribution of solid-soluted Mn: ECNI results indicate hydrogen-induced dislocation demobilization (HEDE mechanism) or dislocation mobilization (HELP mechanism) in dependence on the local amount of solid-soluted Mn within the sub-surface. Macroscopic delayed cracking seems to occur earlier if HELP is predominating. The gained results benefit understanding the impact of selective oxidation on galvanizability and susceptibility to hydrogen-induced failure of austenitic FeMnC steel and advance further developments in processing high Mn alloyed steels.