Retrofitting of heat exchanger networks involving streams with variable heat capacity: Application of single and multi-objective optimization

Heat exchanger network (HEN) retrofitting improves the energy efficiency of the current process by reducing external utilities. In this work, HEN retrofitting involving streams having variable heat capacity is studied. For this, enthalpy values of a stream are fitted to a continuous cubic polynomial instead of a stepwise approach employed in the previous studies [1,2]. The former methodology is closer to reality as enthalpy or heat capacity changes gradually instead of step changes. Using the polynomial fitting formulation, single objective optimization (SOO) and multi-objective optimization (MOO) of a HEN retrofit problem are investigated. The results obtained show an improvement in the utility savings, and MOO provides many Pareto-optimal solutions to choose from. Also, Pareto-optimal solutions involving area addition in existing heat exchangers only (but no new exchangers and no structural modifications) are found and provided for comparison with those involving new exchangers and structural modifications as well.