Water resistance improvement of paper by superhydrophobic modification with microsized CaCO3 and fatty acid coating

Nanoscaled surface roughness with a hydrophobically modified surface has been widely used for preparation of superhydrophobic materials. However, the complicated procedure, high cost and harmful compounds used in most superhydrophobic surface modifications limited their applications. This research aims at fabricating superhydrophobic cellulosic or semi-superhydrophobic papers with low cost and nontoxic materials. Commercial PCC (precipitated calcium carbonate) particles, hydrophobic stearic acid and polymer latex particles were used for surface roughness control, surface hydrophobic modification agent, and polymer binder, respectively. A simple coating or dipping method was used to produce high contact angle and high water resistance papers. It was found that the surface pretreatment of PCC with fatty acid salt prior mixing with polymer binder plays important role for improving the water contact angle (WCA). The combination of surface coating with dipping treatment will further increase the water contact angle and water resistance of the paper. A WCA near 150° over modified paper surface has been achieved. At the same degree of water resistance, the total cost of the paper can be significantly reduced by our method.