The use of plate heat exchangers to improve energy efficiency in phosphoric acid production

This paper originated as a part of a comprehensive research project designed to develop ecologically sustainable, environmentally friendly, resource- and energy-saving industrial process technology for the production of a wide class of phosphorus containing substances. The essential feature of the research was designed for the replacement of tubular heat exchangers with Plate heat exchangers (PHEs) and for the installation of these units in new locations in the processes to optimally improve energy efficiency and to prevent pollution. Despite the severe operating conditions in the production of phosphoric acid PHEs of various designs find the application in these processes. For such a corrosive environment as a phosphoric acid production plant, the Hastelloy G30 alloy is used as the material for the plates and synthetic rubber EPDM is used as the material for inter-plate gaskets. The analysis of the data shows, that using mixed groupings of plates in the unit allows one to obtain optimal solutions. The simulation of barometric mixing condenser recycled water cooling with plate heat exchanger shows the possibility of an application which minimizes the waste water pollution by closing the condenser cooling water circuit. Software was developed for calculations of units working both with liquid and phase changing streams.