In-plant control for water minimization and wastewater reuse: a case study in pasta plants of Alexandria Flour Mills and Bakeries Company, Egypt

The paper shows implementation of in-plant control measures in two pasta plants and conducts economic analysis for revenues from these modifications. In order to reuse wastewater, 12 end-of-pipe samples for each plant were tested for physico-chemical characteristics using standard methods. The results showed that the adopted in-plant modifications such as installation of water flow meters, spring valves on water hoses, and design of a steam condensate recovery system contributed efficiently in saving water and energy consumption throughout the pasta plants. An estimated annual benefit of $228,245 can be achieved. Cost benefit analysis for the implemented environmental improvements proved to be very economic with a short payback period and resulted in great savings.