Resource productivity enhancement as means for promoting cleaner production: analysis of co-incineration in cement plants through a life cycle approach

The objective of this paper is to assess the environmental effectiveness of a strategic measure aimed at resource productivity enhancement. The cement industry has been identified as a relevant sector for this global issue, since the related production process enables the use of waste in partial substitution of raw materials and in substitution of traditional fuels. The analysis of the cement production sector in Italy has been here performed, investigating the recovery of energy from waste through co-incineration. In terms of air emissions, the emission performances of cement kilns appear independent from the use of alternative fuels at the percentages usually employed. However, in order to measure the cleanliness of a production system, systematic analysis with global perspective is needed. For this aim, the principles of Life Cycle Assessment (LCA) have been used for a case study analysis of an Italian active plant using an amount of recovered plastics as an alternative fuel resource. The improvement on the investigated process has been quantitatively measured as a way for cleaner production, first in terms of gross energy requirement, and then through an environmental performance comparison with a sector benchmark. The analysis has highlighted the benefits on the global environmental balance for the practice of co-incineration in the cement production process.