Intensification of leaching process by dual-frequency ultrasound

Ultrasound is gaining importance in metal extraction process. In the previous laboratory scale investigation the authors have established the positive influence of ultrasound on copper recovery from oxide ores of Malanjkhand, Madhya Pradesh, India in an ammonical media. The process parameters in a conventional agitation method were optimized and a maximum recovery of ≈32% in 20 min was obtained without sonication. The recovery was increased to ≈78% by the application of ultrasound over the same period with several advantages like decrease in leaching time and the reagent consumption. In the present study the leaching process is intensified by studying the metal recovery variation at different ultrasonic frequencies (20, 40, 43 and 720 kHz) and intensities (up to 8 W cm−2) with sonication time. The results show that sinusoidal ultrasound even at larger intensity has some limitations with single frequency. However, simultaneous application of dual frequency 20 and 40 kHz ultrasound enhanced extraction rates along with increased yield. While conventional single frequency exposure at either one of the two frequencies at the same acoustic power level did not yield similar results, application of two wave sources, as used in the study revealed that it is possible to save energy through lowering of time of operation process.