The paint–bake response of three Al–Mg–Zn alloys

The aging behaviors of three Al–Mg–Zn alloys have been investigated under conditions similar to the paint–bake cycle currently used in automotive manufacturing. The three alloys contain Mg in atomic concentrations from one to two times those of Zn. Natural aging at 25 °C after solutionizing is found to produce a linear increase in hardness with logarithmic time for times of up to 1 year. Hardnesses in naturally and artificially aged conditions are found to increase with Mg content. Artificial aging at 175 °C for 30 min, which simulates the automotive paint–bake cycle, produces increases in hardness of 15–36% over the solution-treated conditions. Peak hardness from artificial aging at 175 °C is produced in all alloys after approximately 8 h. Natural aging for 10 days prior to artificial aging at 175 °C does not produce significant changes in hardness compared with artificial aging alone. Natural aging for 1 year after simulated paint–bake aging increases hardnesses by 41–78% over those after simulated paint–bake aging alone. The precipitation strengthening mechanism in these alloys is consistent with η′ formation. Increases in hardness and strength with increasing Mg content are consistent with increased solid–solution strengthening, which is retained even after artificial aging.