Investigation of shelf-life extension of sorghum beer (Chibuku) by removing the second conversion of malt

The effect of removing the second step of malt conversion in the brewing of Chibuku beer was investigated with the intention of extending the shelf-life of the product. Chibuku was brewed in the laboratory scale fermenters using Delta Beveragesʹ standard brewing procedure. A variation was made where the second malt conversion was not conducted on one brew. The effect of increasing pasteurisation time was also investigated. The extension of shelf-life was determined by following the physicochemical and the sensory profile of the products for a period of ten days under sub-tropical ambient conditions. Ethanol productions were similar between the control and test beers (without second conversion malt). A product with overall acceptability of 70% was made from the brew without the second malt conversion and with 15 min pasteurisation at 80 °C. The product was, however, low in bite and head retention, but had less bacterial load, decreased acid production, and improved keeping quality by at least two days. However, due to contamination of the pitching yeast with lactic acid bacteria (LAB), total acids rapidly increased after 168 h and caused unacceptable sourness. Increasing pasteurisation time to 20 min reduced bacterial load of the wort to figures as low as 2 × 103 cfu/ml. General hygiene levels of the brewery were acceptable and no coliforms were detected in the product or contact surfaces along the production line. Bacterial contamination of the product mainly comes from the raw materials with pasteurisation greatly reducing this load. If improved, the procedure has the potential of extending the shelf-life of the beer to beyond 168 h.