Laser deposition of compositionally graded titanium–vanadium and titanium–molybdenum alloys

Compositionally graded binary titanium–vanadium and titanium–molybdenum alloys have been deposited using the laser engineered net-shaping (LENS™) process. A compositional gradient, from elemental Ti to Ti–25at.% V or Ti–25at.% Mo, has been achieved within a length of ∼25 mm. The feedstock used for depositing the graded alloy consists of elemental Ti and V (or Mo) powders. Though the microstructural features across the graded alloy correspond to those typically observed in α/β Ti alloys, the scale of the features is refined in a number of cases. Microhardness measurements across the graded samples exhibit an increase in hardness with increasing alloying content up to a composition of ∼12% in case of Ti–xV and up to a composition of ∼10% in case of the Ti–xMo alloys. Further increase in the alloying content resulted in a decrease in hardness for both the Ti–xV as well as the Ti–xMo alloys. A notable feature of these graded deposits is the large prior β grain size resulting from the directionally solidified nature of the microstructure. Thus, grains ∼10 mm in length grows in a direction perpendicular to the substrate. The ability to achieve such substantial changes in composition across rather limited length makes this process a highly attractive candidate for combinatorial materials science studies.