Production of aluminum-matrix carbon nanotube composite using high pressure torsion

In this study, an Al-based composite containing carbon nanotubes (CNTs) was fabricated using a process of severe plastic deformation through high pressure torsion (HPT). Neither heating nor sintering was required with the HPT process so that an in situ consolidation was successfully achieved at ambient temperature with 98% of the theoretical density. A significant increase in hardness was recorded through straining by the HPT process. When the composite was pulled in tension, the tensile strength of more than 200 MPa was attained with reasonable ductility. Transmission electron microscopy showed that the grain size was reduced to ∼100 nm and this was much smaller than the grain size without CNTs and the grain size reported on a bulk sample. High resolution electron microscopy revealed that CNTs were present at grain boundaries. It was considered that the significant reduction in grain size is attributed to the presence of CNTs hindering the dislocation absorption and annihilation at grain boundaries.