Hierarchical structures and phase nucleation and growth during pressure-induced crystallization of polypropylene containing dispersion of nanoclay: The impact on physical and mechanical properties

The objective of this study is to describe the evolution of structure and phases during pressure-induced crystallization of polymers containing dispersion of nanoparticles, in the pressure range of 0.1–200 MPa. The model material for nanoparticles is nanoclay and the model polymer is polypropylene, which can potentially form several crystalline phases. While the phase selection in polypropylene is dictated by pressure and temperature, however, the introduction of nanoparticles alters the nucleation and growth of phases via nanoparticle interface driven evolution. To delineate and separate the effects of applied crystallization pressure from nanoparticle effects, a relative comparison is made between neat polypropylene and polypropylene containing dispersion of nanoclay under similar experimental conditions. The significant finding is that nanoclay interacts with the host polypropylene in a manner such that it alters the structural morphology of α- and γ-crystals of polypropylene. Furthermore, nanoclay promotes the formation of γ-phase at ambient pressure suggesting its role as structure and morphology director in the stabilization of the less accessible γ-phase, and with the possibility of epitaxial growth that enhances toughness. The equilibrium melting point measurements point to thermodynamic interaction between nanoclay and polypropylene, which is supported by the change in glass transition temperature. Thus, the two components, nanoclay and pressure, together provide a unique opportunity to tune hierarchical structures and phase evolution, which has significant implication on physico-chemical and mechanical properties.