Control of chip flow with guide grooves for continuous chip disposal and chip-pulling turning

This paper presents a new chip control method with guide grooves formed on the rake face to realize continuous chip disposal and chip-pulling turning. Chips are conventionally broken using chip breakers during turning operations for disposal. However, chips of highly ductile materials or thin chips generated in finishing can not be broken easily. In order to prevent the chips from jamming up, the authors propose to continuously guide the chips away from the cutting point. Special tool tips were developed and tested for guiding the chip. Chip controllability and mechanics of the chip-guided cutting are discussed in the present research.