Microstructure evolution in abrasion-induced surface layer on an Al–Zn–Mg–Cu alloy

An altered surface layer forms on an Al–Zn–Mg–Cu alloy during surface preparation by abrasion with grinding paper. Strain-induced dissolution of η′/η precipitates and formation of nano-sized subgrains were observed in the surface layer with thickness of several hundred nanometers. The segregation of solute elements along dislocations and subgrain boundaries and the precipitation of Al2Cu phase at the sub-boundaries and the free surface were related to enhanced diffusion accelerated by deformation-induced vacancies, dislocations and subgrain boundaries. The microstructure evolution in this layer is mainly attributed to the shear strain and is modified by temperature rise during surface abrasion. The unique surface microstructural changes produced by abrasion might alter the surface properties.